A spacesuit for Earth

Active cooling for people who can't escape the heat

A self-contained, body-worn refrigeration system that

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Prototype in development. Product figures are preliminary.

Groundsuit cooling system shown from the back, with the body-worn refrigeration module, and from the front

Heat Stress

Global heat stress is rising at an unprecedented rate

Across aviation, infrastructure, construction and mining, people work through heat the human body cannot safely regulate. The tools meant to protect them — rest breaks, ice vests, evaporative and fan cooling — were built for moderate conditions and break down where the workforce now needs them most.

As temperatures climb, the number of unsafe working hours grows every year. Lost productivity, heat illness and hard exposure limits are becoming a lasting, structural cost.

2.4 bn
Workers exposed to excessive heat
Roughly 70% of the global workforce.
22.8 m
Occupational injuries from heat each year
Alongside an estimated 18,970 deaths annually.
80 m
Full-time jobs' worth of working hours projected lost to heat by 2030
A loss that grows and recurs year after year.

Sources: International Labour Organization, 2024; IPCC AR6 WG1, 2021; WMO / Copernicus C3S, 2024.

Groundsuit

A high-performance, wearable, personal cooling system

Groundsuit is a self-contained, battery-powered cooling system worn on the body. It uses active refrigeration to keep people cool while they work in extreme heat.

Its design draws on the thermal control used in spacesuits, adapted for work on the ground.

Groundsuit is a prototype in development. All product figures on this site are preliminary.

Several form factors. The cooling unit can be worn on the back, at the hip or on the legs, alongside existing workwear and PPE.

Comparison

Existing wearable solutions fall short in extreme environments

Most "cooling" gear is designed for comfort and does little to control core temperature. Above roughly 35 °C wet-bulb, other approaches often fail to deliver adequate worker safety.

Approach Cooling power Sustained runtime Works above 35 °C wet-bulb Integrated & wearable
Groundsuit High, from active refrigeration Designed for long shifts Yes, by design Yes
Peltier / thermoelectric Low (comfort-class) Battery-limited No Yes
PCM vests Moderate, fades as it melts 45–90 min No Partial; needs refreezing
Pumped ice-water Moderate, steady while ice lasts Limited by ice reservoir No Partial; bulky reservoir
Fans Low — air movement only Continuous No — can't cool below ambient Yes
Evaporative Low — relies on water evaporating Continuous while wet No — fails in humidity Yes
Rest breaks None — removes the worker n/a No work gets done n/a

A general comparison of cooling approaches, without reference to specific products. Groundsuit figures are preliminary targets for a prototype in development.

Customers

Built for people who need protection where it's hottest

Groundsuit targets year-round, high-heat operations where exposure is concentrated and the work cannot move indoors.

Hundreds of thousands of ramp and turnaround crew work tarmac that routinely exceeds 50 °C surface heat.

Aviation ground operations

Ramp, baggage and turnaround crews working on hot tarmac.

Millions of utility, rail, telecom and wind technicians work outdoors through peak heat.

Infrastructure maintenance

Utilities, telecoms, rail and wind operations and maintenance.

Construction crews in hot climates lose a large share of workable hours to heat each year.

Construction

Mediterranean, US and Gulf sites under sustained heat.

Surface and deep-underground miners face near-saturated air that defeats evaporative cooling.

Mining

Surface operations, supply and logistics; then deep underground heat.

Personnel and support crews operate for long shifts in extreme-heat theatres.

Security & tactical

Base operations, ground support and logistics in high-heat environments.

Billions face rising urban heat as cooling demand outpaces the grid.

Consumer & personal health

Heat relief for vulnerable people and hot-city living.

Platform

A connected workforce heat-safety platform

Each unit is connected, so supervisors can follow heat stress across a whole site or workforce.

Fleet supervisor dashboard, airport example
Fleet dashboard. A live map of the team, with heat-stress alerts and reporting.

About

Engineered like spaceflight hardware

Groundsuit applies aerospace engineering to climate change adaptation.

We are based in the UK and design for customers worldwide.

We'll only use your details to contact you about Groundsuit. No spam.

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Early Access

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Be the first to hear as Groundsuit moves towards early access. Tell us who you are and we'll keep you posted.