A spacesuit for Earth

Active cooling for people who can't escape the heat

A self-contained, body-worn refrigeration system that

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Groundsuit cooling system shown from the back, with the body-worn refrigeration module, and from the front

Heat Stress

Global heat stress is rising at an unprecedented rate

Across aviation, infrastructure, construction and mining, people work through heat the human body cannot safely regulate. The tools meant to protect them — rest breaks, ice vests, evaporative and fan cooling — were built for moderate conditions and break down where the workforce now needs them most.

As temperatures climb, the number of unsafe working hours grows every year. Lost productivity, heat illness and hard exposure limits are becoming a structural cost rather than an occasional one.

2.4 bn
Workers exposed to excessive heat
Roughly 70% of the global workforce.
22.8 m
Occupational injuries from heat each year
Alongside an estimated 18,970 deaths annually.
80 m
Full-time jobs' worth of working hours projected lost to heat by 2030
A growing, recurring loss — not a seasonal one.

Sources: International Labour Organization, 2024; IPCC AR6 WG1, 2021; WMO / Copernicus C3S, 2024.

Groundsuit

A high-performance, wearable, personal cooling system

Groundsuit is built around miniaturised vapour-compression refrigeration — the cycle behind a domestic fridge or an air conditioner, engineered down to a body-worn module. A compact unit houses the heat exchanger, compressor, pump, control electronics and battery; chilled fluid circulates through a multi-layer garment, drawing heat away from the body across the working day.

It is self-contained and battery-powered, with hot-swappable packs matched to worker rotation cycles. No tethers, no external chiller, no ice to refreeze. The thermal-control thinking comes from spacesuits, adapted for industrial work on the ground.

Designed to deliver hours of continuous cooling in 45 °C-plus conditions, and grounded in published refrigeration research.

One platform, several form factors. The same cooling module carries on the back, at the hip, or on the legs — and integrates with existing workwear and PPE.

Comparison

Existing wearable solutions fall short in extreme environments

Most "cooling" gear manages comfort, not core temperature. Above roughly 35 °C wet-bulb, other approaches often fail to deliver adequate worker safety.

Approach Cooling power Sustained runtime Works above 35 °C wet-bulb Integrated & wearable
Groundsuit High — active refrigeration Full shift, hot-swap packs Yes — by design Yes — fully integrated
Peltier / thermoelectric Low (comfort-class) Battery-limited No Yes
PCM vests Moderate, fades as it melts 45–90 min No Partial; needs refreezing
Pumped ice-water Moderate, steady while ice lasts Limited by ice reservoir No Partial; bulky reservoir
Fans Low — air movement only Continuous No — can't cool below ambient Yes
Evaporative Low — relies on water evaporating Continuous while wet No — fails in humidity Yes
Rest breaks None — removes the worker n/a No work gets done n/a

Comparison of cooling approaches, not specific products.

Customers

Built for people who need protection where it's hottest

Groundsuit targets year-round, high-heat operations where exposure is concentrated and the work cannot move indoors.

Hundreds of thousands of ramp and turnaround crew work tarmac that routinely exceeds 50 °C surface heat.

Aviation ground operations

Ramp, baggage and turnaround crews working on hot tarmac.

Millions of utility, rail, telecom and wind technicians work outdoors through peak heat.

Infrastructure maintenance

Utilities, telecoms, rail and wind operations and maintenance.

Construction crews in hot climates lose a large share of workable hours to heat each year.

Construction

Mediterranean, US and Gulf sites under sustained heat.

Surface and deep-underground miners face near-saturated air that defeats evaporative cooling.

Mining

Surface operations, supply and logistics; then deep underground heat.

Personnel and support crews operate for long shifts in extreme-heat theatres.

Security & tactical

Base operations, ground support and logistics in high-heat environments.

Billions face rising urban heat as cooling demand outpaces the grid.

Consumer & personal health

Heat relief for vulnerable people and hot-city living.

Platform

A connected workforce heat-safety platform

Every module carries GPS, connectivity and sensing — turning individual cooling into fleet-level visibility and ongoing health and activity monitoring.

Fleet supervisor dashboard, airport example Mobile app, suit flow and temperature control Integrated on-body control unit
Fleet dashboard. Live map, aggregate heat-stress data and compliance reporting across a whole site or workforce.
Mobile app. Each wearer sees and sets suit flow and target temperature, with adaptive guidance.
On-body controls. Adjust cooling from an integrated control unit without stopping work.

About

Engineered like spaceflight hardware

Groundsuit is the brainchild of Ben Kott — an aerospace engineer with decades-long experience in technology, energy and sustainability — applying the thermal-control thinking behind spacesuits to keeping people safe in extreme heat environments on the ground.

The company behind Groundsuit is headquartered in the UK. Engineering, assembly, software development and servicing operations are based in Europe. Our cooling solutions and software platform are designed for worldwide deployment.

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Early Access

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